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<< /Prev 702 0 R /Count 0 /Title (B. Wasting is either manually initiated or is automatically initiated based on an adjustable schedule. The WAS pump in either wetwell shall run at the last selected speed \(manually adjustable\) or a programmable flow rate and number of consecutive minu...)
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<< /Dest [ 3 0 R /XYZ 84 631 null ] /Count 0 /Title (A. One variable speed submersible pump is used to pump waste activated sludge \(WAS\) from each RAS/WAS wetwell to the sludge storage tank located adjacent to the equalization tank. The WAS pumps are used to control the inventory of solids in the aerati...)
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<< /First 749 0 R /Count 1 /Prev 750 0 R /Last 751 0 R /Title (b. When in Auto2, the pumps will turn on and off automatically and the PLC shall adjust speed between the Minimum speed and Maximum speed to maintain the programmable RAS flow setpoint for each pump, as reported by FIT-510 and FIT-511. Each RAS pump s...)
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<< /Count 1 /First 752 0 R /Title (a. When in Auto1, the pumps will operate simultaneously and will turn on and off automatically and adjust speed between the Minimum speed and Maximum speed to maintain RAS flow as a percentage of the total influent flow from the EQ pump station \(repor...)
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<< /Dest [ 3 0 R /XYZ 52 413 null ] /Count 0 /Title (1. A pump runs continuously at the speed set via its VFD keypad when the Hand-Off-Auto \(HOA\) selector switch is in HAND and its Start pushbutton is pressed. The pump will turn off when its HOA switch is placed in the OFF position or its Stop pushbutto...)
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<< /Last 887 0 R /Count 11 /First 888 0 R /Title (1. This mode permits the PLC control program to control the blower automatically. The Hand-Off-Remote setting in the AERtronic must be set to REMOTE \(Auto\) to enable control of the blower from SCADA. The operator selects SCADA Automatic Control for th...)
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<< /Prev 892 0 R /Count 0 /Title (c. Airflow balancing to individual zones shall be the responsibility of the operators through the manual manipulation of drop leg local isolation valves. It is anticipated that the air valves in zones 1 will remain fully open, and the air valves is zo...)
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<< /Prev 894 0 R /Count 0 /Title (d. If the blower is running and the DO is lower than the DO setpoint for longer than the Low DO timer, an alarm shall be sent.)
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<< /Prev 898 0 R /Count 0 /Title (f. The blower shall be limited to six \(6\) starts per hour, irrespective of system demands. This is typically accomplished by adjusting minimum run times and minimum off times.)
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<< /Prev 900 0 R /Count 0 /Title (g. The PLC control program shall have minimum and maximum blower speed limits that are coordinated with the values configured in the AERtronic controller/VFD. During normal operation, the blower shall not be commanded to operate at a speed less than t...)
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<< /Dest [ 3 0 R /XYZ 84 310 null ] /Count 0 /Title (1. This mode permits the plant operator to control new blower B-3501 manually from SCADA. The Hand-Off-Remote setting in the AERtronic must be set to REMOTE \(Auto\) to enable control of the blower from SCADA. The operator selects SCADA Manual Control f...)
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<< /Prev 1040 0 R /Count 0 /Title (b. Basin Diffuser System Minimum Air Flowrate: The minimum air flowrate required by the diffuser system in each basin \(for mixing\) is 380 SCFM. When both basins are operating, the minimum total air flowrate required by the diffuser systems is 760 scfm.)
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<< /Prev 1043 0 R /Count 0 /Title (2. There are two parallel aeration basins \(Basin #1 and Basin #2\). Each of the two basins is divided into one anoxic zone, and three aerated zones \(aerated zones 1,2, and 3\). A fine bubble diffuser system is installed in each aerated zone.)
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<< /Prev 1045 0 R /Count 0 /Title (3. The control system in each aeration basin includes: one \(1\) ORP probe in the anoxic zone; one \(1\) DO probe in aerated zone 2; and one \(1\) DO probe in aerated Zone 3. Each aerated zone air supply pipe is equipped with an existing manually operated b...)
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<< /First 1047 0 R /Count 3 /Prev 1048 0 R /Last 1049 0 R /Title (4. The purpose of the DO control system is to provide the appropriate amount of dissolved oxygen to support the aeration process under the anticipated operating conditions. The system shall continuously monitor the average of the two dissolved oxygen ...)
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<< /Prev 1051 0 R /Count 0 /Title (5. The independent DO value from each probe shall be visible to the operator.)
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<< /First 1055 0 R /Count 2 /Prev 1056 0 R /Last 1057 0 R /Title (7. When the PLC determines there is sufficient deviation of DO from target levels, it shall automatically adjust the blower speed to maintain the DO setpoint:)
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<< /Prev 1059 0 R /Count 0 /Title (8. The DOCS shall restrict the operating range of the blower to keep it within the acceptable efficiency range.)
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<< /Prev 1061 0 R /Count 0 /Title (b. In addition to continuous aeration, the system shall be capable of pulsed aeration to control DO when the system is lightly loaded, limited to six \(6\) starts per hour.)
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<< /Dest [ 3 0 R /XYZ 52 574 null ] /Count 0 /Title (a. Blower speed shall be adjusted utilizing the variable frequency drive \(VFD\))
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<< /Prev 1061 0 R /Count 0 /Title (b. In addition to continuous aeration, the system shall be capable of pulsed aeration to control DO when the system is lightly loaded, limited to six \(6\) starts per hour.)
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<< /Prev 1063 0 R /Count 0 /Title (c. An independent value from either DO probe in Zone 3 \(this value would be used when one MLE basin is out of service\).)
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<< /Dest [ 3 0 R /XYZ 84 158 null ] /Count 0 /Title (a. An averaged value from the two DO probes in zones 3.)
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<< /Dest [ 3 0 R /XYZ 84 631 null ] /Count 0 /Title (A. One rotary positive displacement blower is provided for duty service. This section describes the functional requirements for monitoring and control of the MLE blower system and MLE dissolved oxygen system to be implemented in and executed by the pl...)
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<< /First 1034 0 R /Count 36 /Prev 1035 0 R /Last 1036 0 R /Title (B. The Dissolved Oxygen Control System \(DOCS\) shall have the following general features, capabilities, components, and accessories:)
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<< /Prev 1106 0 R /Count 0 /Title (d. SCADA shall generate an alarm when there is a communication failure to a VFD.)
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<< /Dest [ 3 0 R /XYZ 39 556 null ] /Count 0 /Title (a. SCADA shall generate an alarm when failure of key instrumentation is detected, such as the MLR flow transmitters \(FIT-3201A and FIT-3201B\), and the EQ pump station flow transmitter \(FIT-2001\).)
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<< /Prev 1108 0 R /Count 0 /Title (b. SCADA shall generate an alarm when there is a communication failure between the SCADA system and PLC.)
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<< /Prev 1106 0 R /Count 0 /Title (d. SCADA shall generate an alarm when there is a communication failure to a VFD.)
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<< /Dest [ 3 0 R /XYZ 39 128 null ] /Count 0 /Title (1. This mode permits the plant operator to control the pumps manually from SCADA. The HOA switch for a pump must be in AUTO to enable control in SCADA Manual mode. The operator selects SCADA Manual control for the system via the SCADA OIT and manually...)
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<< /Dest [ 3 0 R /XYZ 46 661 null ] /Count 0 /Title (1. This mode permits the PLC control program to control the pumps automatically. The HOA switch for the pumps must be in AUTO to enable control of the pumps from SCADA. The operator selects SCADA Automatic Mode for the system via the SCADA OIT. The op...)
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<< /Prev 1114 0 R /Count 0 /Title (2. VFD minimum and maximum speed shall be exposed in SCADA in all Auto operating modes and shall be adjustable between 30 Hz to 60 Hz. It shall not be possible to set the minimum speed higher than the maximum speed, or vice versa. The pumps shall not ...)
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<< /Prev 1116 0 R /Count 0 /Title (3. Total influent flow rate \(reported by FIT-2001\) \(GPM\) = FIT-2001)
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<< /Prev 1118 0 R /Count 0 /Title (4. Total MLR flow rate \(GPM\) = FIT-3201A \(GPM\) + FIT-3201B \(GPM\))
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<< /Prev 1126 0 R /Count 0 /Title (7. When one ML pump is out of service, the program shall operate the service ML pump to deliver the entire ML flow rate.)
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<< /Prev 1128 0 R /Count 0 /Title (8. It may be necessary to supplement the ML pump with a temporary submersible pump and piping to achieve the required ML return rate when one basin is out of service.)
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<< /Prev 1130 0 R /Count 0 /Title (9. The MLR pumps DO NOT restart automatically after a power failure.)
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<< /Dest [ 3 0 R /XYZ 84 348 null ] /Count 0 /Title (1. This mode permits the PLC control program to control the pumps automatically. The HOA switch for the pumps must be in AUTO to enable control of the pumps from SCADA. The operator selects SCADA Automatic Mode for the system via the SCADA OIT. The op...)
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<< /Prev 1344 0 R /Count 0 /Title (2. VFD minimum and maximum speed shall be exposed in SCADA in all Auto operating modes and shall be adjustable between approximately 10 Hz to 54 Hz. It shall not be possible to set the minimum speed higher than the maximum speed, or vice versa. The pu...)
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<< /Prev 1346 0 R /Count 0 /Title (3. In all Auto modes of operation, two pumps will turn on if the level in the EQ basin reaches the High-High level setpoint and/or switch. The pumps will continue to run at a higher flow setpoint until the level in the EQ basin is lower than a High-Hi...)
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<< /Prev 1348 0 R /Count 0 /Title (4. In all Auto modes of operation, lead pump will ramp up to maximum output if the level in the EQ basin reaches the programmable High level set point. The pump will continue to run at a higher flow setpoint until the level in the EQ basin is lower th...)
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<< /Prev 1350 0 R /Count 0 /Title (5. In all Auto modes of operation, if the EQ basin level is less than Low level setpoint, the PLC will adjust the flow setpoint to run at the minimum until the EQ basin level becomes greater than the Low level reset setpoint, at which time operation w...)
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<< /Prev 1356 0 R /Count 0 /Title (8. If the EQ pump station flow meter \(FIT-2001\) fails, the PLC shall continue to automatically control the pump speed using similar logic to the flow control logic. However, the pump speed setpoint is determined directly from the operator input values...)
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<< /First 1358 0 R /Count 1 /Prev 1359 0 R /Last 1360 0 R /Title (9. The PLC shall calculate the total inflow to the EQ basin from the influent flowmeter data from the previous day \(in gallons\), and divide by 1440 minutes to calculate a suggested initial flow setpoint in gpm. The operator would use this initial flow...)
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<< /Prev 1370 0 R /Count 0 /Title (12. In SCADA Automatic mode the PLC shall automatically attempt to restart the EQ pump system after a power failure.)
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<< /Prev 1516 0 R /Count 0 /Title (d. EQ pump station discharge flowrate via flow meter display)
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<< /Prev 1518 0 R /Count 0 /Title (e. EQ tank low water cut out trip light)
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<< /Dest [ 3 0 R /XYZ 84 631 null ] /Count 0 /Title (A. Two variable speed, positive displacement rotary lobe pumps are used to pump from the equalization \(EQ\) tank to the MLE basins. The Equalization pumps operate in a 1+1 \(Lead/Lag\) configuration. Each pump has a minimum flow of 150 gpm, and a maximum...)
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<< /Prev 1524 0 R /Count 0 /Title (B. It is anticipated that a single pump is sufficient to handle the design maximum month flow. If one pump is operating at the operator-selected setpoint and the level in the EQ tank exceeds the programmable High setpoint \(initially set at 14.5 feet\),...)
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<< /Prev 1526 0 R /Count 0 /Title (C. If one pump is operating at the operator-selected flow setpoint and the level in the EQ tank falls below the programmable Low set point \(initially set at 3 feet\), the lead pump slows down to the pump minimum output \(150 gpm\). If the level in the EQ...)
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<< /Prev 1528 0 R /Count 0 /Title (D. Exceeding High or High-High set points, or falling below Low or Low-Low set points, and/or two pumps operating shall trigger SCADA alarms.)
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<< /Dest [ 3 0 R /XYZ 52 706 null ] /Count 0 /Title (A. SCADA shall generate an alarm when failure of key instrumentation is detected, such as the air flow transmitter \(FIT-2501\), and the EQ tank level transmitters \(LIT-2001, LIT-2002\).)
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<< /Prev 1568 0 R /Count 0 /Title (D. The PLC shall restrict the operating range of the blower to keep it within the acceptable efficiency range.)
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<< /First 1570 0 R /Count 4 /Prev 1571 0 R /Last 1572 0 R /Title (E. The Lead and Standby blower shall be adjustable in SCADA. User defined selection criteria shall include:)
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<< /Prev 1574 0 R /Count 0 /Title (F. The PLC automatically stops the lead blower and starts the standby blower \(new lead\) when the conditions are met to switch the lead. When the operator manually switches the lead/standby order in user defined mode, the PLC switches operation to the ...)
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<< /Prev 1576 0 R /Count 0 /Title (G. The air flow setpoint to the EQ tank shall be calculated by the PLC using a programmable air flowrate coefficient. The initial setting for flowrate coefficient shall be 14.5 scfm/ft of tank level.)
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<< /Prev 1578 0 R /Count 0 /Title (H. Provide operator control interface for all operator commands and adjustable setpoints and parameters required for control of the blowers through SCADA, including, but not limited to: EQ tank operating level \(ft\); Air flow to EQ basin \(scfm, FIT-250...)
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<< /Prev 1580 0 R /Count 0 /Title (I. Should the airflow signal be lost or be deemed invalid, the PLC shall ignore that input and maintain blower speed based on the last acceptable signal received from the flowmeter.)
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<< /Prev 1582 0 R /Count 0 /Title (J. Should the LEAD blower fail \(i.e. trip, fail to run, etc.\), standby blower shall be automatically selected and started.)
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<< /Prev 1584 0 R /Count 0 /Title (K. Airflow balancing to the sludge tanks shall be the responsibility of the operators through the manual manipulation of local drop leg isolation valves. Operators shall be responsible for ensuring that adequate mixing is maintained to each tank.)
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<< /Prev 1586 0 R /Count 0 /Title (L. Should the airflow available from the blower be deemed insufficient to achieve the calculated target air flowrate to the EQ tank, an alarm shall be sent.)
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<< /Prev 1588 0 R /Count 0 /Title (M. Logic in the system software shall provide loop tuning parameters and timing intervals to provide stability within the system. Proof of demand, delay, minimum change values, and sampling timing are some examples of stabilization features to be adju...)
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<< /Prev 1590 0 R /Count 0 /Title (N. In SCADA Auto mode, blower shall be limited to six \(6\) starts per hour, irrespective of system demands.)
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<< /Dest [ 3 0 R /XYZ 52 146 null ] /Count 0 /Title (1. User defined \(preferred\) lead/standby order)
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<< /Prev 1594 0 R /Count 0 /Title (2. Lowest runtime is LEAD) /Dest [ 3 0 R
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<< /Dest [ 3 0 R /XYZ 52 320 null ] /Count 0 /Title (1. This mode permits the PLC control program to control the blower automatically based on tank level of the EQ tank. The HOA switch at the blower control panel must be in AUTO to enable control of the blowers from SCADA. The operator selects SCADA Aut...)
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<< /Dest [ 3 0 R /XYZ 52 320 null ] /Count 0 /Title (1. This mode permits the PLC control program to control the blower automatically based on tank level of the EQ tank. The HOA switch at the blower control panel must be in AUTO to enable control of the blowers from SCADA. The operator selects SCADA Aut...)
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<< /Dest [ 3 0 R /XYZ 52 455 null ] /Count 0 /Title (1. This mode permits the plant operator to control the blowers manually from SCADA. The HOA switch at the blower control panel must be in AUTO to enable control of the blowers from SCADA. The operator selects SCADA Manual Control for the system via th...)
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<< /Dest [ 3 0 R /XYZ 52 455 null ] /Count 0 /Title (1. This mode permits the plant operator to control the blowers manually from SCADA. The HOA switch at the blower control panel must be in AUTO to enable control of the blowers from SCADA. The operator selects SCADA Manual Control for the system via th...)
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<< /Dest [ 3 0 R /XYZ 52 562 null ] /Count 0 /Title (1. This mode is enabled for a blower when its HOA is in the HAND position. The plant operator starts and stops the blower with the pushbuttons at the blower control panel and controls the blower speed via the VFD keypad/HMI Both blowers can be run sim...)
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<< /Dest [ 3 0 R /XYZ 52 562 null ] /Count 0 /Title (1. This mode is enabled for a blower when its HOA is in the HAND position. The plant operator starts and stops the blower with the pushbuttons at the blower control panel and controls the blower speed via the VFD keypad/HMI Both blowers can be run sim...)
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<< /Dest [ 3 0 R /XYZ 52 653 null ] /Count 0 /Title (a. An emergency stop is initiated by the E-Stop pushbutton at the blower control panel. This trip must be reset manually at the blower control panel.)
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<< /Dest [ 3 0 R /XYZ 52 653 null ] /Count 0 /Title (a. An emergency stop is initiated by the E-Stop pushbutton at the blower control panel. This trip must be reset manually at the blower control panel.)
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1769 0 obj
<< /Prev 1770 0 R /Count 0 /Title (C. Bolt Holes: Cut, drill, mechanically thermal cut, or punch standard bolt holes perpendicular to metal surfaces.)
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trailer
<< /Size 1907 /Root 138 0 R /Info 1906 0 R /ID [ <e2eb2d7b9d1bc5673a795c7750c397aa>
<e2eb2d7b9d1bc5673a795c7750c397aa> ] >>
startxref
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%%EOF
Type	Key	Value	Confidence	Evidence
site	Client	Tough	100%	Client: Tough
site	Plant Name	Cambria CSD PGE SST Project – WWTP Upgrade	100%	Cambria CSD PGE SST Project – WWTP Upgrade - 10 May 2024
system	AERtronic	AERtronic electronic blower control system	100%	blower is equipped with the manufacturer’s AERtronic electronic blower control system
system	PLC and SCADA system	PLC and SCADA system	90%	plant’s PLC and SCADA system shall perform the monitoring, logic
Clients/Tough/remarkable/CCSD/WWTP/MLE_Strategy.pdf

Content

Extracted Entities
